To keep your rotary screw air compressor running smoothly and efficiently, you need to give routine maintenance top priority. Recent industry research has shown that a proactive maintenance strategy has the potential to substantially reduce maintenance costs in ways that were previously unimaginable.
You can ensure that you achieve this objective right away by following this simple guide. Follow the instructions provided below to ensure that your rotary screw air compressor is always running smoothly and efficiently.
Establish the practice of inspecting and replacing air filters every 2,000 hours as a standard procedure. Certainly, you can choose to make the changes in accordance with the manufacturer’s recommendations or service indicators.
The filters are responsible for the removal of contaminants that enter the intake of your rotary screw air compressor, irrespective of the air source. It is essential to remember that unclean filters result in a decrease in pressure, making your system much less efficient.
Before starting up your rotary screw air compressor, you need to ensure that the oil level is checked. It is advised to replace oil filters every 2,000 hours of use in order to maintain the oil’s long life and remove metal particles, calcium, and other contaminants.
There is no problem with reducing the intervals for oil changes and sampling in the presence of challenging conditions, such as high temperatures or the presence of dust and detritus in the intake air. Oil-free compressors necessitate less maintenance than oil-lubricated devices, making air compressor maintenance less expensive in the initial years.
The age of air compressor leaks frequently results in a 30% to 50% reduction in the volume of compressed air systems. This may trigger an epiphany for you. The rate of volume loss can exceed 80% in instances where systems are not correctly maintained. As a result, one of your initial duties is to determine the number of breaches and promptly address them.
The location of a leak source is triangulated by the use of multiple directional transducers in ultrasonic leak detection systems and visual, acoustic imaging devices that are more recent. The ultrasonic “signal” of the leak is superimposed on a video image of your plant during this procedure.
The benefits of rotary screw air compressor maintenance are optimized by performing a variety of supplementary duties.
